Breakthrough for HS2’s longest tunnel

The first giant tunnelling machine digging HS2’s longest tunnel has completed its 10-mile journey under the Chilterns, almost three years after it set off. 

The 2,000-tonne tunnel boring machine (TBM), named Florence, is one of 10 machines excavating the 32 miles of tunnel on the new railway linking London Euston with Birmingham - and was the first to launch, in May 2021.

The breakthrough is a major milestone for the HS2 project, which will almost halve journey times between Britain’s two largest cities, while freeing up space for more local services on the most crowded part of the existing West Coast Main Line.

Two identical TBMs were used to create the twin-bore Chiltern tunnel, which stretches from the South Portal near the M25 to South Heath in Buckinghamshire. 

Parallel tunnels will carry north and south-bound trains with a second TBM, named Cecilia, due to breakthrough in the coming weeks.

Rail Minister Huw Merriman said it was a “ground-breaking moment” for HS2 and praised the “hard work and dedication” of the 450-strong team. 

Designed specifically for the geology under the Chilterns, each TBM is an underground factory – excavating the tunnel, lining it with 56,000 pre-cast concrete segments and grouting them into place as it moves forward at an average speed of 16m per day.

Four similar TBMs are being used for the London approach tunnels, while another two will work on Birmingham’s Bromford tunnel. Preparations are also underway for the launch of two more machines to excavate the Euston tunnels.

The breakthrough comes a week after HS2 published new research which shows how the impending arrival of high speed rail will drive a £10bn economic boost for the West Midlands during the next 10 years, with a huge increase in new development around the two station sites.

HS2 executive chairman, Sir Jon Thompson, said: “Today is an incredible day of HS2 and I’d like to thank the hundreds of people who’ve worked so hard over many years to make it happen. 

“Once complete, HS2 will dramatically improve journeys between our two largest cities and also free up space on the existing mainline for more local trains.

“We’ve still got a lot of work to do, but historic moments like today really underline the huge amount of progress that’s been made and the fantastic engineering skills we have on the project.”

Both machines launched from the South Portal and are operated by HS2’s main works contractor, Align – a joint venture formed of three international infrastructure companies: Bouygues Travaux Publics, Sir Robert McAlpine, and VolkerFitzpatrick.

The machines are made by TBM specialists Herrenknecht, in Germany.

Each TBM is operated by a crew of around 17 people, working in shifts to keep the machines running 24/7. They are supported by more than 100 people on the surface, managing the logistics and maintaining the smooth progress of the tunnelling operation.

In total, more than 450 people have worked on the tunnels and in support teams on the surface over the last three years. 

This includes a dedicated team which produced 112,000 precision-engineered, fibre-reinforced concrete tunnel wall segments at a purpose build temporary factory at the South Portal who completed their work just before Christmas - and a team processing the spoil from the tunnels.

The three million cubic metres of chalk and other material removed during the tunnelling is being used to create an ambitious grassland restoration project at the south portal, which will include 127 hectares of new landscaping, wildlife habitat and biodiverse chalk grassland.

At its deepest point, the tunnel is 80m beneath the Chilterns and passes under the M25, local railway lines and twice under the River Misbourne. 

Extensive water quality, groundwater level and surface water flow monitoring was put in place prior to the start of construction, and there has been no significant change to water quality during the tunnelling work.

Align is also delivering the record-breaking Colne Valley Viaduct which will be the longest railway bridge in the UK, with construction of the deck now over two-thirds complete.

Click here to view TBM Florence’s breakthrough at Chiltern Tunnel North Portal

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